
At the end of the 2022 season we planned to build a new car and decided on making a carbon fibre chassis.
We named the new car Vmax as a play on the V as the Roman numeral for 5 and this being the 5th generation of car from Chainreactiongp and max for maximum and together Vmax maximum velocity.
The design soon got complicated as we would need a mould and to make a mould we would first need to make a plug.

With a bit of thinking we came up with a timber plug and then set about casting the car chassis, we understood that the main structural element was the bit between the wheels which carried all the weight.
The carbon cloth was laid up and and resin applied, then a core of recycled PET foam was added and then more layers of carbon. We decided to add a layer of Kevlar to give a toughness to the structure.
a further complication came when we needed to fix the axles, roll bar and motor mount to the chassis and found the carbon lacked the strength for bolting things to it, so we added aluminium fixing points within the core.
we decided to have a carbon steering wheel with flappy paddles for the torque demand and for braking
The build was difficult and beyond our skill set but with perseverance and determination we succeeded in getting the car built and racing.























